Bevel jiaiṣelọpọ pẹlu awọn ilana konge lati ṣẹda awọn jia pẹlu awọn profaili ehin conical, aridaju gbigbe dandan ti iyipo laarin awọn ọpa intersecting. Awọn imọ-ẹrọ bọtini pẹlu ifisere jia, lapping ， milling ati lilọ, bakanna bi ẹrọ CNC ti ilọsiwaju fun iṣedede giga. Itọju igbona ati ipari dada mu agbara ati iṣẹ ṣiṣe pọ si, lakoko ti awọn eto CAD CAM igbalode ṣe apẹrẹ ati ṣiṣe iṣelọpọ

Awọn imọ-ẹrọ iṣelọpọ Gears fun sisẹ awọn jia bevel ni akọkọ pẹlu awọn igbesẹ wọnyi:

1. Ohun elo Yiyan:

- Yiyan yẹjia awọn ohun elo, deede agbara giga, awọn irin alloy toughness giga bi 20CrMnTi, 42CrMo, ati bẹbẹ lọ, lati rii daju pe agbara gbigbe ati agbara ti awọn jia.

2. Itọju Ẹda ati Ooru:

- Forging: Imudara microstructure ti ohun elo ati imudara awọn ohun-ini ẹrọ rẹ nipasẹ sisọ.

- Normalizing: Imukuro awọn aapọn aapọn ati imudara ẹrọ iṣelọpọ lẹhin sisọ.

- Tempering: Imudara toughness ati agbara ti ohun elo ni igbaradi fun awọn ilana gige atẹle ati awọn itọju carburizing.

3. Simẹnti pipe:

- Fun awọn kekere tabi eka sókèbevel murasilẹ, awọn ọna simẹnti deede le ṣee lo fun iṣelọpọ.

4. Iṣẹ-ṣiṣe ti o ni inira:

- Pẹlu milling, titan, ati bẹbẹ lọ, lati yọ pupọ julọ ohun elo naa ki o ṣe apẹrẹ alakoko ti jia.

5. Iṣẹ-ṣiṣe ologbele-pari:

- Siwaju sii processing lati mu awọn išedede ti awọn jia ni igbaradi fun pari machining.

6. Itọju Carburizing:

- Ṣiṣẹda Layer ti carbides lori dada jia nipasẹ itọju carburizing lati mu líle dada pọ si ati wọ resistance.

7. Pipa ati ibinu:

- Quenching: Ni iyara itutu jia carburized lati gba eto martensitic ati mu líle pọ si.

- Tempering: Idinku awọn aapọn idinku ati imudarasi lile ati iduroṣinṣin ti jia.

8. Ipari Machining:

- Pẹlu lilọ jia, irun, honing, ati bẹbẹ lọ, lati ṣaṣeyọri awọn profaili ehin to gaju ati awọn roboto.

9. Eto ehin:

- Lilo awọn ẹrọ milling gear bevel specialized tabi awọn ẹrọ CNC fun ehin didan lati ṣẹda apẹrẹ ehin ti jia bevel.

10. Ìlíle Ilẹ̀ Eyín:

- Hardening awọn ehin dada lati mu yiya resistance ati rirẹ resistance.

11. Ipari Ilẹ Ehin:

- Pẹlu lilọ jia, fifẹ, ati bẹbẹ lọ, lati mu ilọsiwaju siwaju sii konge ati ipari dada ti dada ehin.

12. Ayẹwo jia:

- Lilo awọn ile-iṣẹ wiwọn jia, awọn oluyẹwo jia, ati awọn ohun elo miiran lati ṣayẹwo deede ti jia ati rii daju didara jia.

13. Apejọ ati Atunṣe:

- Npejọ awọn ohun elo bevel ti a ṣe ilana pẹlu awọn paati miiran ati ṣatunṣe wọn lati rii daju iṣẹ ṣiṣe ti eto gbigbe.

14. Iṣakoso Didara:

- Ṣiṣe iṣakoso didara to muna jakejado gbogbo ilana iṣelọpọ lati rii daju pe igbesẹ kọọkan pade awọn ibeere apẹrẹ ati ilana.

Awọn imọ-ẹrọ iṣelọpọ bọtini wọnyi ṣe idaniloju pipe to gaju, ṣiṣe, ati gigun tibevel murasilẹ, mu wọn laaye lati pade awọn iwulo ti awọn ohun elo ile-iṣẹ lọpọlọpọ.